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References

TAPP Group provides a full range of services for mining and processing plants, including design, equipment supply and full facility maintenance. We take pride in our projects that help our clients reach new horizons in productivity and efficiency. On this page you will find information about some of our key reference projects.
Designing acustomized solution. Laund vibrating screen
Our expert traveled to the site to take measurements. During the inspection, it became clear that the standard screen models could not be used because of their dimensions and we needed to design a customized solution.
Case: A Flip-Flop screen measuring 1.8 by 6.1 meters
A Flip-Flop screen is a bulk material classifier that ensures high screening efficiency due to its unique design and technology. Its dimensions are 1.8 by 6.1 meters. The main advantage of this screen is its ability to effectively handle materials that are prone to sticking.
Case: Three high-frequency screens 3x4.8 meters.
Thanks to proper mechanical dewatering, the final product now met quality standards and customer requirements.
Case: Heavy-duty TAPP Hard screen 1.8x3 meters
Case: Installation of a horizontal screen 3.6 by 6.1 meters
Installation of the Prime screen and crushing characteristics adjustment increased mill's productivity from 360 t/hour to 650 t/hour, and apatite extraction by 6%!
Case: installation of a horizontal screen in 60 hours
Our specialists dismantled the GIST 72m screen, literally bolt by bolt to take it outside the enclosure. Then the new PRIME 2461 screen was assembled and installed under the same constrained conditions. All installation works were completed within 2.5 days in compliance with safety requirements.
Case: High-frequency screens
Our company's proposal included the design and manufacture of the Tapp screen Swift high-frequency screen - the first in line and fully customized to meet the needs of the Taibinskaya CPP.
The Banana screen Increasing Enterprise Productivity
Such solution helped us to reach output growth from 200-230 tons per hour to 320-350 tons per hour.
Case: Modernizing a coal preparation plant
In 2023, our company successfully realized a project to replace worn-out equipment at our client’s business.
Case: Slurry pump with mechanical seals
A mechanically sealed slurry pump together with sections of pipelines, valves and manifold was supplied to the Bungursky-Severny open pit mine for transporting magnetite slurry to the DRMS heavy-medium separator.
Replacement of worn-out screens at Yakutugol
We designed and manufactured a Laund screen, which met all the necessary requirements for coal production, and was the first of its kind in Russia.
Better productivity and working conditions by replacing obsolete equipment
Our experts took measurements and made calculations, after which they suggested replacing the old screen with a new one, a more compact but with a larger screening surface area.
Centrifuge for Krasnogorskaya Coal Preparation Plant
Two vibrating filter centrifuges from TAPP Group were installed at the Krasnogorskaya Coal Preparation Plant.
Solution for Kovdorskiy MPP
After auditing the Kovdorskiy MPP, we identified the problem and came up with a unique solution that made it possible, for the first time in history, to wash apatite-staffelite ore from clay on a horizontal screen.
Poly-tapp slime lining at Pechorskaya Concentrator
It is an ultra-high molecular weight polyethylene designed to solve problems associated with sticking, freezing, abrasion and impact wear. This material has been tested in the temperature range from -260 to +90 C° in several plants, with different operating conditions and feed properties.
Enrichment of apatite-staffelite ore
In October 2021, for the first time in history, it became possible to wash apatite-staffelite ore from clay on a vibrating screen. We developed a solution based on PRIME-3061 horizontal screen.
Efficient screening even at -40С°
The screen has been specially designed to meet individual requirements of the mine based on a standard Flip-Flop screen machine and is capable of operating at temperatures down to -40°C. Our solution not only eliminated the company's sticking problem, but also significantly improved overall mine performance.
Energeticheskaya coal preparation plant of Kaltan coal mine
Our experts developed a dewatering complex for the Energeticheskaya coal preparation plant of the Kaltan coal mine branch. The project was tailored to meet the factory's specifications and supply characteristics.
Tapp Group horizontal vibration centrifuge assembly
TAPP Group installed a horizontal vibration centrifuge with overhead vibrators for our clients.
Equipment for Pechorskaya Concentrator
TAPP Group supplied and installed equipment for the Pechorskaya Concentrator
Flip-Flop screen delivery
There are no unsolvable problems for TAPP Group, we care about our customers and will do everything in our power to solve their issues.
TAPP Group has carried out more than 70 projects for large enterprises
TAPP Group has helped such giants as SUEK, Severstal, Evraz, ERG. Our protfolio features 70 different projects. Here are some of them.
Severstal Group, Pechorskaya CPP
At a time when the facility was experiencing serious drying problems, our experts audited and identified the source of the problem and then spot fixed it.
Tugnuyskaya Concentrating Mill
We replaced the old equipment with a DRMSDRMS-3673 heavy-medium separator. Now the chain has to be changed once every 6 months. Also our separator shows excellent efficiency, even during an overload
Berezovskaya Concentrating Mill
Our screen life is 7 times higher compared to the previous equipment, despite the increased load.
Installation of a Tapp Group screen for EVRAZ Holding
We installed a Tapp Group high-frequency screen at the Abashevskaya concentrator plant, part of EVRAZ Holding. It took 14 days to perform the necessary operations.
Screens for the Abashevskaya Central Processing Plant
Our experts replaced a drum screen that was constantly sticking with a TAPP Group heavy duty screen with grates, eliminating the problem and effectuating increased discharge efficiency. Installation of this equipment allowed to unload 140 railcars per shift (previously the maximum limit was 96 railcars).
Comissioning of Tapp Group horizontal screens at Donskoy Preparation Plant in Kazakhstan
On April 20, 2019, TAPP Group put into operation two Tapp Group horizontal screens at Donskiy Preparation Plant, Khromtau, Aktobe region, Republic of Kazakhstan.
Screen assembly in record time
In the first half of 2019, we assembled and installed 3 x 6.1m Banana screens with vibration isolation frames at +12.4m mark of the main concentrator building.
New screens for the Pechorskaya plant
TAPP Group experts equipped Vorkutaugol's Pechorskaya central processing plant with new screens.
World record for screen assembly | TAPP Group
In 2018, our company was contracted to supply six Tapp Group PRIME 4080 horizontal type screens with a screening surface size of 4´8 meters.